Frames

Sportster Hardtail Kit for 82-03 by TC Bros. (Weld On)

TC Bros. Sportster Hardtail kit is designed to be the highest quality, most complete, and easiest to install kit on the market. We proudly manufacture these frames 100% in the USA with USA sourced materials. Modern CNC mandrel bending, CNC machining and laser cutting provide consistent high quality results. Each frame is made in a precision CNC machined welding fixture to ensure a perfect fit every time. We include detailed install instructions with photos and all the necessary mounting hardware for a seamless install.

Unique Features: 

• 100% Made in the USA quality.

• CNC Mandrel Bent .120" Wall USA Made Steel Tubing. 

• 1-5/8" OD Backbone & 1-1/4" OD Rails are same diameter as original frame for a seamless looking transition.

• Designed in 3D CAD software for a perfect fit.

• Includes all required hardware and install instructions.

• Works great with your stock wheel, tire, brake, axle, spacers, etc.

• All tubing is slugged at all frame attachment points for a high strength connection.

• CNC Laser Cut Axle Plates with built in Chain Adjusters (3/8” Thick).

• Allows you to keep your stock Harley title/registration to prevent insurance & licensing headaches. 

Fitment Notes:

• Fits all 1982-2003 Harley Davidson Sportster Models (883, 1200, and 82-85 Ironhead).

• Hardtail incorporates 2” of stretch and 5” of ground clearance for a great looking stance with a stock length front end.

• Due to stretch, a longer chain or belt (137 tooth belt) is required.

This will not fit the following bikes:

• 1957-1981 Ironhead Sportsters

• 2004-Present Sportsters (rubber mount)

Weld-On Kick Stand for 1-1/4" Frame Tubing - Black

Get rid of your ugly stock kickstand and replace it with TC Bros. super clean black kickstand with hidden spring.

Kit includes satin black powder-coated kickstand and weldable steel block coped to fit 1-1/4" tubing on your frame.

*not for use on kick-start models  

Weld-On Kick Stand for 1-1/8" Frame Tubing - Black

Get rid of your ugly stock kickstand and replace it with TC Bros. super clean black kickstand with hidden spring.

Kit includes satin black powder-coated kickstand and weldable steel block coped to fit 1-1/8" tubing on your frame.

*not for use on kick-start models  

Yamaha XS650 Weld On Hardtail Frame

Yamaha XS650 weld-on rigid hard tail frame section. This is the easiest way to make your XS650 into a chopper or bobber. They incorporate 3" of stretch and 5" of ground clearance for a very balanced look and stance that is very rideable. They are designed to use your XS650's stock wheel, tire, spacers, and chain adjusters. They are constructed of 1 1/8" diameter steel tubing with .120" wall thickness. The 1 1/8" diameter is also the same as the stock XS650 frame tubing for a very nice looking install that looks like it was factory made. The axle plates are cut from 3/8" thick steel and have an integrated mount hole for easy fender mounting. The hardtail was designed using the latest CAD software and built in a CNC machined fixture for a perfect fit every time. The lower rails have solid steel slugs welded into them that fit into the stock frame tubes for strength and easy assembly. Mounting instructions are included with every kit.

Only for use with 1970-1983 Yamaha XS650. Can't be used with any other Yamaha or other manufacturer motorcycles.

For all other makes/models, please refer to SKU: 104-0011, Universal Hardtail Kit in our Related Products section.

- High Quality, Proven Design since 2007

- Designed By TC Bros. Using The Latest 3D CAD Software.

- CNC Mandrel Bent American Made Steel Tubing For Accuracy.

- Welded in a CNC Machined Fixture For a Perfect Fit Every Time!

Brake Pivot For Forward Control Linkage

universal brake pivot kit for connecting forward control linkage to drum brake linkage.

Kit includes: weld on raw steel mount with threaded holes that is coped to fit your frame tubing. After welding the mount to your frame you can then bolt the brake pivot to the mount.

Brake pivot is totally serviceable with replaceable oil impregnated bronze bushings. Pivot is powdercoated gloss black for a super durable finish. Kit also includes one raw steel return spring mounting tab and a return spring.

Weld-On Kick Stand for 1" Frame Tubing - Chrome

Get rid of your ugly stock kickstand and replace it with TC Bros. super clean black kickstand with hidden spring.

Kit includes a chrome kickstand and weldable steel block coped to fit 1" tubing on your frame.

*not for use on kick-start models  

Universal Weld-On Hardtail Frame Kit

TC Bros. Universal Hardtail Chopper Frame Kit. Tubing is 1 1/8" Diameter Steel with .120 (about 1/8" wall thickness. This tubing is the same as we use on our XS650 & CB750 weld on hardtails. The axle plates are cut from 3/8" thick steel and have an integrated mounting tab for easy fender mounting. The axle slots are 20mm (.787") which is a common metric axle size. In addition to the cross tubes offered, we also include solid cold-rolled steel slugs that fit tightly into the inner diameter of the tubing for joining the hardtail to the stock frame tubes.

This is perfect for builders out there looking to do a unique bike. You can determine stretch, ground clearance, width, etc. Fitment possibilities are nearly endless. Remember that since this kit is universal, you will be responsible for modifying your frame and making this kit fit and function properly. All modification is done at your own risk.

Made In the USA.

Universal 20mm Axle Plates

TC Bros. Universal hardtail axle plates with 20mm slots. They are cut from 3/8" thick steel and have an integrated fender mounting tab. Perfect for people building hardtails who have access to tubing, but can't get axle plates made. Sold as pair. Made in USA.

Universal 3/4" Axle Plates

TC Bros. Universal hardtail axle plates with 3/4" slots. Work great on Harley Davidson® models with 3/4" axles. They are cut from 3/8" thick steel and have an integrated fender mounting tab. Perfect for people building hardtails who have access to tubing, but can't get axle plates made.

Sold as pair.

Made in USA.

Ignition Module For King & Queen Sportster Seats

If you are building a 1982-2003 hardtail Sportster chopper using a TC Bros. King & Queen seat, Cobra seat, or rigid Solo seat, this part will make your life much easier. Sportster chopper builders often struggle to find a good place to hide/mount the OEM Ignition module on hardtail frames. This TC Bros. Igniton Module Mount is CNC Laser cut from aluminum for a precise fit to the underside of the seat mounting brackets that we sell (106-0079 & 106-0080). Simple and effective, this mount also has slotted holes pre-cut to the spacing found on the OEM Ignition modules. The included hardware insures that installation takes very little effort. Proudly made in the USA!

Ignition Module Mounting Kit For 82-03 Sportster Hardtails

TC Bros. Igniton Module Mounting Kit for Sportster Hardtails. Use this plate to mount your factory ignition module to the TC Bros Hardtail Sportster Hardtail when using a sprung solo seat. Constructed from raw mild steel.

Passenger Foot Peg Kit For Sportster Hardtails

Use this kit to conveniently attach passenger footpegs to a TC Bros. Sportster Weld On Hardtail Frame Kit. 

This kit can also be used universally with slight modifications to other hardtail kits.

Constructed from TIG welded, American-made steel tubing.

Sportster Hardtail Kit For 04-13

TC Bros. Sportster Hardtail kit is designed to be the highest quality, most complete, and easiest-to-install kit on the market. These frames are proudly made in the USA! Modern CNC mandrel bending, CNC machining, and laser cutting deliver consistent, high-quality results. Each frame is made in a precision CNC machined welding fixture to ensure a perfect fit, every time. Kit includes a frame alignment jig, detailed install instructions with photos, and all the necessary mounting hardware for a seamless install.

Unique Features: 

• 100% Made in the USA quality.

• Included bolt-on frame alignment jig for an easy install.

• CNC Mandrel Bent .120" Wall USA Made Steel Tubing. 

• 1-1/4" OD Rails are same diameter as original frame for a seamless-looking transition.

• Designed in 3D CAD software for a perfect fit.

• Includes all required hardware and install instructions.

• Works great with your stock wheel, tire, brake, axle, spacers, etc.

• Tubing is CNC machined at all frame attachment points for a perfect fit and easy welding.

• 3/8" thick, CNC Laser Cut Axle Plates include chain adjusters for 25mm or 1" diameter rear axles (2004 models with 3/4" axles see fitment notes below).

• Lower cross member includes battery box mounting slots for easy installation.

• Allows you to keep your stock Harley title/registration to prevent insurance & licensing headaches. 

Fitment Notes:

• Fits all 2004-2013 Harley Davidson Sportster Models (883 & 1200), excluding all XR1200.

• Hardtail incorporates 3” of stretch and 5” of ground clearance for a great-looking stance with a stock-length front end.

• 2004-13 Models featured a rubber-mounted engine that must be converted to a solid mounting in order to use this hardtail (sold separately).

• 2004 Models (only) feature a 3/4" diameter rear axle that requires a 3/4"-1" conversion bushing kit sold separately (SKU #104-0107).

• Due to frame stretch and clearance, a chain drive conversion kit and chain (130 link minimum) is required (sold separately).

• Designed for 11.5" diameter rear brake rotors. 2011-13 models with a 10.25" rear rotor must convert to a 2008-10 rear caliper bracket (not included).

This will not fit the following bikes:

• 1957-1981 Ironhead Sportsters

• 1982-2003 Sportsters (a.k.a. solid mount)

• All XR1200 Sportster Models

Weld-On Kick Stand for 1" Frame Tubing - Black

Get rid of your ugly stock kickstand and replace it with TC Bros. super clean black kickstand with hidden spring.

Kit includes satin black powder-coated kickstand and weldable steel block coped to fit 1" tubing on your frame.

*not for use on kick-start models  

Weld-On Kick Stand for 1-1/8" Frame Tubing - Chrome

Get rid of your ugly stock kickstand and replace it with TC Bros. super clean black kickstand with hidden spring.

Kit includes a chrome kickstand and weldable steel block coped to fit 1-1/8" tubing on your frame.

*not for use on kick-start models  

Weld-On Kick Stand for 1-1/4" Frame Tubing - Chrome

Get rid of your ugly stock kickstand and replace it with TC Bros. super clean black kickstand with hidden spring.

Kit includes a chrome kickstand and weldable steel block coped to fit 1-1/4" tubing on your frame.

*not for use on kick-start models  

Yamaha XV920 Virago Upper Triple Tree Billet 37mm

A beautifully designed 6061 billet aluminum upper triple machined for your 1981-1982 Yamaha XV920 Virago This billet triple has 2- 6mm mounting bosses 50mm apart on the underside of the top triple to accommodate various aftermarket and custom designed instrument mounts for your aftermarket gauges. Designed so the top triple has rounded top edge with a stylish inset and makes an excellent replacement for the stock cast item when using clip-on bars! Clip on bars not included and your stock bars will NOT mount to this piece. The piece was designed to make it very easy for the average Cafe racer builder to modify his or her motorcycle.

HONDA CB450T & CB500T BILLET UPPER TRIPLE TREE

A beautifully designed 6061 billet aluminum upper triple machined for your 1970-1974 Honda CB450T & (1975- 1976 )CB500T This billet triple has 2- 6mm mounting bosses 50mm apart on the underside of the top triple to accommodate various aftermarket and custom designed instrument mounts for your aftermarket gauges. Designed so the top triple has rounded top edge with a stylish inset and makes an excellent replacement for the stock cast item when using clip-on bars! Clip on bars not included and your stock bars will NOT mount to this piece. The piece was designed to make it very easy for the average Cafe racer builder to modify his or her motorcycle.

FITS:
1970 CB450T
1971 CB450T
1972 CB450T
1973 CB450T
1974 CB450T

1975 CB500T
​1976 CB500T

Yamaha RD250 RD350 Billet Triple Tree

 ​​A beautifully designed 6061 billet aluminum upper triple machined for the Yamaha RD250' and RD350's which use the 35mm fork. Who does not want to look down from their perch, and see a beautifully crafted piece of aluminum, that also has a function? These are a simple, yet great looking and functional addition for your RD350. Add clip-ons (not included) and you have an instant head turning cafe racer with an aggressive stance. Featuring stainless steel hardware for pinch bolts, and a satin finish. Also, underneath there are 2 tapped holes to add aftermarket gauges, or your factory bracket and clocks. Since these are flat across, when compared to the stock units, they WILL lower your front end about and inch. To some it is not a big deal, but it is also something to be aware of. It will sharpen up your steering, but you will also lose a little ground clearance at the frame center (Less than a half inch).

Fits:

1973 RD250 & RD350
1974 RD250 & RD350
1975 RD250 & RD350
1976 RD250
1978 RD250
1979 RD250

YAMAHA XS650 (78 - 83) & SR400/500 BILLET UPPER TRIPLE TREE

 ​​A beautifully designed 6061 billet aluminum upper triple machined for the Yamaha XS650s which use the 35mm fork. Who does not want to look down from their perch, and see a beautifully crafted piece of aluminum, that also has a function? These are a simple, yet great looking and functional addition for your XS650. Add clip-ons (not included) and you have an instant head turning ca with an aggressive stance. Featuring stainless steel hardware for pinch bolts, and a satin finish. Also, underneath there are 2 tapped holes to add aftermarket gauges, or your factory bracket and clocks. Since these are flat across, when compared to the stock units, they WILL lower your front end about and inch. To some it is not a big deal, but it is also something to be aware of. It will sharpen up your steering, but you will also lose a little ground clearance at the frame center (Less than a half inch).

Fits XS650 Models with 35mm Fork tubes (measure before you order) such as:
1977 XS650
1978 XS650
1979 XS650
1980 XS650
1981 XS650
1982 XS650
1983 XS650
All SR400
​All SR500

• HONDA CB350 CL350 CB360 CB350F CB400F BILLET UPPER TRIPLE TREE

A beautifully designed 6061 billet aluminum upper triple machined for the CB350K Twin, CB350F Four, CB360 Twin, CB400F Four using the 33mm fork! 

This billet triple has 2 - 6mm mounting bosses 50mm apart on the underside of the top triple to accommodate various aftermarket and custom designed instrument mounts for your aftermarket gauges. Designed so the top triple has rounded top edge with a stylish inset and makes an excellent replacement for the stock cast item when using clip-on bars! Clip on bars not included and your stock bars will NOT mount to this piece. The piece was designed to make it very easy for the average Cafe racer builder to modify his or her motorcycle.

Notes:
- Does NOT fit the late 1968 or 1969 CB350K0 Models, they used a different fork setup and geometry

Fits
1970 CB350K
1970 CL350K
1971 CB350K
1971 CL350K
1972 CB350F
1972 CB350K
1972 CL350K
1973 CB350F
1973 CB350G
1973 CB350K
1973 CL350K
1974 CB350F
1974 CB360
1974 CB360G
1974 CL360K
1975 CB360T
1975 CB400F
1975 CL360K
1976 CB400F
1977 CB400F