TC Bros. Sportster Hardtail kit is designed to be the highest quality, most complete, and easiest-to-install kit on the market. These frames are proudly made in the USA! Modern CNC mandrel bending, CNC machining, and laser cutting deliver consistent, high-quality results. Each frame is made in a precision CNC machined welding fixture to ensure a perfect fit, every time. Kit includes a frame alignment jig, detailed install instructions with photos, and all the necessary mounting hardware for a seamless install.
Unique Features:
100% Made in the USA quality.
Included bolt-on frame alignment jig for an easy install.
CNC Mandrel Bent .120" Wall USA Made Steel Tubing.
1-1/4" OD Rails are same diameter as original frame for a seamless-looking transition.
Designed in 3D CAD software for a perfect fit.
Includes all required hardware and install instructions.
Works great with your stock wheel, tire, brake, axle, spacers, etc.
Tubing is CNC machined at all frame attachment points for a perfect fit and easy welding.
3/8" thick, CNC Laser Cut Axle Plates include chain adjusters for 25mm or 1" diameter rear axles (2004 models with 3/4" axles see fitment notes below).
Lower cross member includes battery box mounting slots for easy installation.
Allows you to keep your stock Harley title/registration to prevent insurance & licensing headaches.
Fitment Notes:
Fits all 2004-2013 Harley Davidson Sportster Models (883 & 1200), excluding all XR1200.
Hardtail incorporates 3” of stretch and 5” of ground clearance for a great-looking stance with a stock-length front end.
2004-13 Models featured a rubber-mounted engine that must be converted to a solid mounting in order to use this hardtail (sold separately).
2004 Models (only) feature a 3/4" diameter rear axle that requires a 3/4"-1" conversion bushing kit sold separately (SKU #104-0107).
Due to frame stretch and clearance, a chain drive conversion kit and chain (130 link minimum) is required (sold separately).
Designed for 11.5" diameter rear brake rotors. 2011-13 models with a 10.25" rear rotor must convert to a 2008-10 rear caliper bracket (not included).
This will not fit the following bikes:
1957-1981 Ironhead Sportsters
1982-2003 Sportsters (a.k.a. solid mount)
All XR1200 Sportster Models
TC Bros 6.25" Spun Fender
Regular price $320.006.25" wide spun steel rear motorcycle fenders are among the highest quality you will find anywhere. Spun from 13GA (.090" thick) premium steel, these are very heavy duty and built to last.
Parallel sidewalls make for easy mounting to sissy bars or fender struts!
27.5" inside diameter fits 16" tires perfectly, and 6.25" inside width accommodates up to a 140 series tire.
Works perfectly with vintage style 16" tire sizes such as 5.00x16, MT90-16, 5.10 x 16, etc. Also looks good on OEM style tires such as 130/90-16, 140/90-16, etc
Pictured on a Shinko Classic 270
TC Bros. 5" Wide Raw Steel Ribbed Bobber Fender
Regular price $270.00High quality, one-piece 14ga stamped steel construction for high strength. This fender radius fits great with tall sidewall vintage style 16" rear tires such as the Shinko Super Classic 270 as well as 18" and 19" rear tires. Fender is 5" Wide, 28 3/4" from tip to tip, and just under 13" tall overall. The timeless, classic look of these fenders are very similar to Wassell style British fenders produced back in the 1960s, except these are brand new, and thicker material for increased strength!
TC Bros. 6" Wide Raw Steel Ribbed Bobber Fender
Regular price $270.00High quality, one-piece 14ga stamped steel construction for high strength. This fender radius fits great with tall sidewall vintage style 16" rear tires such as the Shinko Super Classic 270 as well as 18" and 19" rear tires. Fender is 6" Wide, 29" from tip to tip, and just under 13" tall overall. The timeless, classic look of these fenders are very similar to Wassell style British fenders produced back in the 1960s, except these are brand new, and thicker material for increased strength!
TC Bros 5" Raw Steel Flat Bobber/Chopper Fender
Regular price $185.005" flat profile fenders are among the highest quality you will find. Unlike others on the market, our fenders are actually designed for motorcycle use. This is NOT another re-labeled trailer fender that doesn't fit the profile of a motorcycle tire properly. These fenders feature a 27" diameter (13.5" radius) that follows motorcycle tires made for both 16" and 18" rear wheels. They are proudly made in the USA from heavy duty 14 gauge steel to survive the abuse that hardtail rigid frame choppers and bobbers can provide. They are undrilled for a universal fit allowing you to cut/drill to your custom application. 6" width works great for up to a 140 series tire.
TC Bros 6" Raw Steel Flat Bobber/Chopper Fender
Regular price $180.006" flat profile fenders are among the highest quality you will find. Unlike others on the market, our fenders are actually designed for motorcycle use. This is NOT another re-labeled trailer fender that doesn't fit the profile of a motorcycle tire properly. These fenders feature a 27" diameter (13.5" radius) that follows motorcycle tires made for both 16" and 18" rear wheels. They are proudly made in the USA from heavy duty 14 gauge steel to survive the abuse that hardtail rigid frame choppers and bobbers can provide. They are undrilled for a universal fit allowing you to cut/drill to your custom application. 6" width works great for up to a 140 series tire.