TC Bros Sportster Hardtail Kit For 04-13

Sportster Hardtail Kit For 04-13

TC Bros. Sportster Hardtail kit is designed to be the highest quality, most complete, and easiest-to-install kit on the market. These frames are proudly made in the USA! Modern CNC mandrel bending, CNC machining, and laser cutting deliver consistent, high-quality results. Each frame is made in a precision CNC machined welding fixture to ensure a perfect fit, every time. Kit includes a frame alignment jig, detailed install instructions with photos, and all the necessary mounting hardware for a seamless install.

Unique Features: 

• 100% Made in the USA quality.

• Included bolt-on frame alignment jig for an easy install.

• CNC Mandrel Bent .120" Wall USA Made Steel Tubing. 

• 1-1/4" OD Rails are same diameter as original frame for a seamless-looking transition.

• Designed in 3D CAD software for a perfect fit.

• Includes all required hardware and install instructions.

• Works great with your stock wheel, tire, brake, axle, spacers, etc.

• Tubing is CNC machined at all frame attachment points for a perfect fit and easy welding.

• 3/8" thick, CNC Laser Cut Axle Plates include chain adjusters for 25mm or 1" diameter rear axles (2004 models with 3/4" axles see fitment notes below).

• Lower cross member includes battery box mounting slots for easy installation.

• Allows you to keep your stock Harley title/registration to prevent insurance & licensing headaches. 

Fitment Notes:

• Fits all 2004-2013 Harley Davidson Sportster Models (883 & 1200), excluding all XR1200.

• Hardtail incorporates 3” of stretch and 5” of ground clearance for a great-looking stance with a stock-length front end.

• 2004-13 Models featured a rubber-mounted engine that must be converted to a solid mounting in order to use this hardtail (sold separately).

• 2004 Models (only) feature a 3/4" diameter rear axle that requires a 3/4"-1" conversion bushing kit sold separately (SKU #104-0107).

• Due to frame stretch and clearance, a chain drive conversion kit and chain (130 link minimum) is required (sold separately).

• Designed for 11.5" diameter rear brake rotors. 2011-13 models with a 10.25" rear rotor must convert to a 2008-10 rear caliper bracket (not included).

This will not fit the following bikes:

• 1957-1981 Ironhead Sportsters

• 1982-2003 Sportsters (a.k.a. solid mount)

• All XR1200 Sportster Models