TC Bros. Sportster Hardtail kit is designed to be the highest quality, most complete, and easiest-to-install kit on the market. These frames are proudly made in the USA! Modern CNC mandrel bending, CNC machining, and laser cutting deliver consistent, high-quality results. Each frame is made in a precision CNC machined welding fixture to ensure a perfect fit, every time. Kit includes a frame alignment jig, detailed install instructions with photos, and all the necessary mounting hardware for a seamless install.
100% Made in the USA quality.
Included bolt-on frame alignment jig for an easy install.
CNC Mandrel Bent .120" Wall USA Made Steel Tubing.
1-1/4" OD Rails are same diameter as original frame for a seamless-looking transition.
Designed in 3D CAD software for a perfect fit.
Includes all required hardware and install instructions.
Works great with your stock wheel, tire, brake, axle, spacers, etc.
Tubing is CNC machined at all frame attachment points for a perfect fit and easy welding.
3/8" thick, CNC Laser Cut Axle Plates include chain adjusters for 25mm or 1" diameter rear axles (2004 models with 3/4" axles see fitment notes below).
Lower cross member includes battery box mounting slots for easy installation.
Allows you to keep your stock Harley title/registration to prevent insurance & licensing headaches.
Fits all 2004-2013 Harley Davidson Sportster Models (883 & 1200), excluding all XR1200.
Hardtail incorporates 3” of stretch and 5” of ground clearance for a great-looking stance with a stock-length front end.
2004-13 Models featured a rubber-mounted engine that must be converted to a solid mounting in order to use this hardtail (sold separately).
2004 Models (only) feature a 3/4" diameter rear axle that requires a 3/4"-1" conversion bushing kit sold separately (SKU #104-0107).
Due to frame stretch and clearance, a chain drive conversion kit and chain (130 link minimum) is required (sold separately).
Designed for 11.5" diameter rear brake rotors. 2011-13 models with a 10.25" rear rotor must convert to a 2008-10 rear caliper bracket (not included).
This will not fit the following bikes:
1957-1981 Ironhead Sportsters
1982-2003 Sportsters (a.k.a. solid mount)
All XR1200 Sportster Models